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Online Injection Moulding for
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Certifications:

ISO 13485  |  IATF 16949


What is Injection Moulding?
Injection moulding is a highly efficient and cost-effective method for producing plastic components, ideal for high-volume production. It allows for the creation of complex shapes with high precision, making it widely applicable across various industries.
Key Benefits:
Cost-Effectiveness: Perfect for large-scale production, significantly reducing the cost per part as quantities increase.
Consistent Quality: Each component maintains tight tolerances, ensuring uniformity in size and shape, which is critical for quality assurance.
Material Diversity: Supports a wide range of plastics and resins, catering to diverse applications and specifications.
Technologies of Injection Moulding
  • Standard Injection Moulding
  • Insert Moulding
  • Overmoulding
Standard Injection Moulding
The most common process used for producing a wide variety of plastic parts.
Standard Injection Moulding
Insert Moulding
Involves embedding metal or other materials within the plastic during the injection process, enhancing component strength and functionality.
Insert Moulding
Overmoulding
Adds a second layer of material over an existing part to improve aesthetics and performance, such as grip or sealing.
Overmoulding
* Utilizes advanced injection moulding machines with tonnage ranging from 50 to over 1,100 tons, capable of handling complex mould designs and ensuring optimal production efficiency.
Advantages of Injection Moulding
  • Cost-Effectiveness
    Cost-Effectiveness
    Injection moulding is the ideal choice for large production runs, drastically lowering the cost per unit while maintaining high output levels.
    01
  • Quality and Precision
    Quality and Precision
    Employs state-of-the-art manufacturing techniques that guarantee part tolerances within ±0.1mm, crucial for applications requiring high precision.
    02
  • Material Versatility
    Material Versatility
    Capable of using a diverse array of materials, including thermoplastics and thermosetting plastics, allowing for tailored solutions to meet specific project needs.
    03
Moulds of Injection Moulding
  • Types of Moulds
  • Tooling Options
injection mold
Single Cavity Moulds
Cost-effective for small batch production, suitable for testing concepts or low-volume needs.
Multi-Cavity Moulds
Designed for medium to large production runs, increasing efficiency by producing multiple parts in one cycle.
Family Moulds
Capable of producing several different parts simultaneously, saving time and reducing costs.
injection molding
Rapid Tooling
Ideal for producing 100-10,000 parts quickly, facilitating faster market entry.
Production Tooling
Best suited for runs exceeding 10,000 parts, designed for durability and long-term use.
Injection Moulding Materials
Full-Linking offers a wide variety of materials for different service including both metals and plastics. Please see the list for a sample of the materials we work with.
  • ABS
  • PMMA
  • HDPE
  • Nylon 6 / PA 6
  • Nylon 66 / PA 6/6
  • PBT
  • PC
  • PEEK
  • PEI, Ultem
  • PE
  • PP
  • PS
  • POM, Delrin
  • TPE
  • TPV
  • PVC

Properties: Excellent impact resistance, good toughness, and heat resistance.

Applications: Widely used in consumer goods, automotive parts, and electronic housings.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: High clarity, UV resistance, and good weatherability.

Applications: Ideal for light fixtures, display cases, and windows.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: Strong, lightweight, and resistant to impact and chemicals.

Applications: Commonly used for containers, bottles, and piping.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: High strength, excellent wear resistance, and thermal stability.

Applications: Suitable for gears, bearings, and automotive components.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: Superior strength and heat resistance compared to Nylon 6.

Applications: Used in high-stress applications like automotive parts and industrial components.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: Good chemical resistance and dimensional stability.

Applications: Often used in electrical connectors and automotive parts.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: High impact resistance, transparency, and heat resistance.

Applications: Used in eyewear lenses, safety equipment, and electronic housings.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: Extremely high-temperature resistance and chemical stability.

Applications: Ideal for aerospace, automotive, and medical applications.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: High thermal stability and excellent mechanical properties.

Applications: Used in applications requiring high strength at elevated temperatures.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: Good chemical resistance and low moisture absorption.

Applications: Commonly used for packaging and containers.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: Lightweight, flexible, and resistant to fatigue.

Applications: Used in automotive parts, textiles, and packaging.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: Rigid, transparent, and easy to process.

Applications: Commonly used for disposable cutlery, containers, and packaging.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: Excellent dimensional stability and low friction.

Applications: Often used for precision parts in automotive and industrial applications.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: Combines the properties of rubber and plastic, providing flexibility and durability.

Applications: Used in seals, gaskets, and soft-touch applications.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: Excellent elasticity and weather resistance.

Applications: Commonly used in automotive seals and flexible hoses.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Properties: Versatile, durable, and resistant to environmental degradation.

Applications: Used in pipes, fittings, and electrical cable insulation.

Material Selection Guide

When selecting materials, consider factors such as:

Mechanical Properties: Strength, flexibility, and impact resistance.

Thermal Properties: Heat resistance and thermal stability.

Chemical Resistance: Compatibility with the intended environment.

Aesthetic Requirements: Color, transparency, and surface finish.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.
What Finishes are Available for Injection Moulding?
Our finishing options are designed to enhance both the appearance and functionality of your parts, ensuring they meet specific aesthetic and operational requirements.
SPI Finishes  

Description: SPI (Society of the Plastics Industry) finishes provide a range of surface textures from high gloss to matte.

A1, A2, A3: High gloss finishes for aesthetic applications.

B1, B2, B3: Semi-gloss finishes for a balance between appearance and functionality.

C1, C2, C3: Matte finishes for non-reflective surfaces.

Applications: Ideal for consumer products where appearance is critical.

SPI Finishes
VDI Finishes  

Description: VDI (Verein Deutscher Ingenieure) finishes are international standards for surface texturing, primarily used for matte surfaces.

VDI12 to VDI45: Ranges from fine to coarse textures, suitable for various aesthetic and functional requirements.

Applications: Commonly used in automotive interiors and consumer electronics to reduce glare and improve grip.

VDI Finishes
Custom Finishes  

Description: Tailored surface treatments based on specific customer requirements. These may include unique textures, colors, or coatings.

Process: Requires manual review and may take 1-2 business days for quoting.

Applications: Used in specialized applications where standard finishes do not meet the design intent.

Custom Finishes


Our Equipment Display
  • 3D Printing Workshop
    3D Printing Workshop
  • CNC Workshop
    CNC Workshop
  • Sheet Metal Fabrication Workshop
    Sheet Metal Fabrication Workshop
  • Die-Casting Workshop
    Die-Casting Workshop
  • Injection Moulding Workshop
    Injection Moulding Workshop
  • Quality Inspection Department
    Quality Inspection Department
Injection Moulding FAQs
What are the common application areas for Injection Moulding?
It is widely used in automotive parts, medical devices, and consumer electronics housings, particularly excelling in mass production.
What is Injection Moulding, and what products does it apply to?
Injection moulding is the process of injecting heated, molten plastic or metal into molds to produce precision parts. It is suitable for industries like electronics, automotive, and consumer products.
What factors need to be considered in mold design for Injection Moulding?
Mold design should consider cooling systems, injection pressure, and molding cycles. Good design can reduce production cycles and improve part quality.
What are common defects in injection molding, and how can they be avoided?
Common defects include voids, short shots, and warping. Avoiding these defects relies on proper mold design, material selection, and controlling molding conditions.
What materials are suitable for Injection Moulding?
Commonly used materials include thermoplastics (like polycarbonate and ABS) and thermosetting plastics. Material selection should consider the product’s mechanical properties, temperature resistance, and cost.
What is the production cycle for Injection Moulding?
The production cycle for a single injection can be relatively short, with multiple parts formed per minute. Overall production cycles are influenced by mold design, cooling time, and production volume.
How can the lifespan of Injection Moulding molds be extended?
Optimizing the cooling system, using wear-resistant materials, and regular maintenance can effectively extend the lifespan of molds.
Related Resources
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